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How much breakpoints ?
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Aurélien



Joined: 30 Jun 2009
Posts: 137

PostPosted: Wed May 30, 2012 5:56 am    Post subject: How much breakpoints ? Reply with quote

Hello !

I'm back with a question that keep me awake...
How to know how much breakpoint should we use for a particular application ?

On a basic reflection :

- Less breakpoint -> Less cell to tune -> quicker.
- More breakpoint -> More cell to tune -> more resolution/ ability to fine tune.

But if we go further, everyone will admit that you will have to make compromise if you have too little breakpoints, and so you will LOOSE time trying to get the best compromise.
On the other hand, too much breakpoints will be overkill and you will LOOSE time too.

So how are you doing ? starting with a relatively average number like 16*16 then adding breakpoints in some aera if you need ?

I've been working a little in order to reference how much breakpoints are using OEM ecu calibrator, those are just above for curious people !

Car : Porsche Cayenne 956 4.8T

Ignition

RPM breakpoints : 16
Load breakpoints : 16
Load type : Relative load

Fuel ( Aim lambda )

RPM breakpoints : 16
Load breakpoints : 12
Load type : Relative load

------------------------------------------

Car : Porsche 997 3.6T

Ignition

RPM breakpoints : 24
Load breakpoints : 16
Load type : Relative load

Fuel ( Aim lambda )

RPM breakpoints : 12
Load breakpoints : 16
Load type : Relative load

------------------------------------------

Car : Ferrari 458 Italia

Ignition

RPM breakpoints : 18
Load breakpoints : 12
Load type : Relative load

Fuel ( Aim lambda )

RPM breakpoints : 16
Load breakpoints : 12
Load type : Relative load

------------------------------------------

Car : Audi RS4 B5

Ignition

RPM breakpoints : 16
Load breakpoints : 12
Load type : Relative load

Fuel ( Aim lambda )

RPM breakpoints : 16
Load breakpoints : 12
Load type : Relative load

------------------------------------------

Car : BMW 135i

Ignition

RPM breakpoints : 20
Load breakpoints : 16
Load type : Relative load

Fuel ( Aim lambda )

RPM breakpoints : 16
Load breakpoints : 12
Load type : Relative load

------------------------------------------

Car : Mitsubishi lancer evolution VIII

Ignition

RPM breakpoints : 20
Load breakpoints : 19
Load type : Relative load

Fuel ( "Aim" lambda )

RPM breakpoints : 15
Load breakpoints : 18
Load type : Relative load

------------------------------------------

Car : Megane 3 RS

Ignition

RPM breakpoints : 20
Load breakpoints : 16
Load type : Relative load

Fuel ( Aim lambda )

RPM breakpoints : 20
Load breakpoints : 11
Load type : Relative load

------------------------------------------

Car : Citroen DS3-R

Ignition

RPM breakpoints : 16
Load breakpoints : 12
Load type : Relative load

Fuel ( Aim lambda )

RPM breakpoints : 16
Load breakpoints : 12
Load type : Relative load
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StantonWarrior



Joined: 10 Dec 2010
Posts: 188
Location: UK

PostPosted: Wed May 30, 2012 7:01 am    Post subject: Reply with quote

It depends on that particular application.

If its a motorsport type vehicle, where drive-ability isn't of particular importance is, then you will typically want higher resolution under full load areas, specifically where you encounter large changes in airflow e.g due to cams/cam timing, boost pressure etc.

If its solely a road car, then particular attention will be paid to areas which concern shunting etc, to make the drive very smooth.

RL type calibrations will really be a reflection of the torque model, and as such its not a fair comparison to a relatively simple after market system.
i.e on OEM stuff I very rarely alter axis span, unless targeting a higher IQ/Boost/whatever elsewhere int he cal.
But on aftermarket stuff I will regularly alter axis points to accommodate a specific area of interest.
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Warpspeed



Joined: 05 Jun 2006
Posts: 483
Location: Melbourne

PostPosted: Wed May 30, 2012 4:30 pm    Post subject: Reply with quote

I suppose it depends on how rapidly Ve and combustion conditions change with rpm.

If you have some very steep changes due to peaky induction/exhaust tuning, variable valve timing, or some massive boost pressure variations, then higher resolution is going to be required in certain critical areas than a much more mild state of tune.
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MrDomino



Joined: 01 Oct 2009
Posts: 188
Location: Indianapolis, IN

PostPosted: Thu May 31, 2012 6:41 am    Post subject: Reply with quote

One
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Roberto Arano



Joined: 22 Nov 2005
Posts: 358
Location: colorado

PostPosted: Sat Jun 02, 2012 8:21 am    Post subject: Reply with quote

Also depends on what MODE you are using . Forexample with a turbo car MAP x RPM will need more resolution that MAP/EBP x rpm. Since the extra EBP input will allow a more comprehensive algorithm , the fueling table can be "flatter"/less resolution.
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MrDomino



Joined: 01 Oct 2009
Posts: 188
Location: Indianapolis, IN

PostPosted: Sun Jun 03, 2012 9:06 am    Post subject: Reply with quote

Is EBP turbine in pressure? I agree that MAP/EMAP and RPM is the right way to do things although I wonder how a Delta-P and RPM algorithm would work since the pressure rise or drop across the engine will largely dictate airflow.
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Roberto Arano



Joined: 22 Nov 2005
Posts: 358
Location: colorado

PostPosted: Sun Jun 03, 2012 6:44 pm    Post subject: Reply with quote

MrDomino wrote:
Is EBP turbine in pressure? I agree that MAP/EMAP and RPM is the right way to do things although I wonder how a Delta-P and RPM algorithm would work since the pressure rise or drop across the engine will largely dictate airflow.


Yes EBP=EMap=TIP etc

EBP is just another variable that can be used in the mass flow calculation that can help flatten the VE table. So with it you may have very similar "~VE"numbers for all MAP ranges in any RPM column, but still have "~VE" numbers that are specific to each rpm column (Because MAP/EMAP doesn't account for breathing efficiency due to rpm,cam,intake tuning ranges)

Extreme example for a VE table : one row of Map cells x 12 rpm columns.

Only theoretical, still have injectors that aren't linear vs PW etc etc
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Tomak



Joined: 20 Apr 2008
Posts: 427
Location: •Calgary •Alberta

PostPosted: Wed Jun 06, 2012 11:27 am    Post subject: Reply with quote

use as few points as you can to get the job done.
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giskard



Joined: 24 Oct 2005
Posts: 251

PostPosted: Wed Jun 06, 2012 2:07 pm    Post subject: Reply with quote

By MAP/EMAP, do you mean, MAP divided by EMAP, or MAP minus EMAP or some other formula?

On my motor, there are areas where EMAP is less than MAP, and there are som areas where EMAP is greater than MAP.

I don't see how MAP-EMAP will help flatten the VE table. Maybe MAP - (EMAP divided by factor)...
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Roberto Arano



Joined: 22 Nov 2005
Posts: 358
Location: colorado

PostPosted: Wed Jun 06, 2012 3:11 pm    Post subject: Reply with quote

giskard wrote:
By MAP/EMAP, do you mean, MAP divided by EMAP, or MAP minus EMAP or some other formula?

On my motor, there are areas where EMAP is less than MAP, and there are som areas where EMAP is greater than MAP.

I don't see how MAP-EMAP will help flatten the VE table. Maybe MAP - (EMAP divided by factor)...


Yes , I meant the inteligent use of MAP with respect to EMap in order to get the net pressure differential across the Cylinder Head ant any boost vs backpressure combination.
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Tomak



Joined: 20 Apr 2008
Posts: 427
Location: •Calgary •Alberta

PostPosted: Wed Jun 06, 2012 3:42 pm    Post subject: Reply with quote

Roberto Arano wrote:
giskard wrote:
By MAP/EMAP, do you mean, MAP divided by EMAP, or MAP minus EMAP or some other formula?

On my motor, there are areas where EMAP is less than MAP, and there are som areas where EMAP is greater than MAP.

I don't see how MAP-EMAP will help flatten the VE table. Maybe MAP - (EMAP divided by factor)...


Yes , I meant the inteligent use of MAP with respect to EMap in order to get the net pressure differential across the Cylinder Head ant any boost vs backpressure combination.

Never done it this way.

So you have a MAP versus rpm table, then some sort of Map/Emap muliplier?

So say at 100 kpa map, and 100kpa emap, ratio is 1:1, no modification to base VE.

Get boost to say 200kpa map, and efficient turbo, so 200kpa emap, still 1:1 so again no modification to base VE.

But if we get 200kpa map, and 300kpa emap, we would decrease fueling in the modifier table to pull fuel ? What is the point of this? Seems complicated, and for any particular engine combo. emap will always be the same at a particualr MAP and rpm.... so its already "baked into" the main VE table.

I guess if you had Cosworths facility where you could simulate ANY map, and any emap, you could then produce a tune that would not need to be changed if the customer changed turbos etc....

What am I missing?
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giskard



Joined: 24 Oct 2005
Posts: 251

PostPosted: Wed Jun 06, 2012 4:11 pm    Post subject: Reply with quote

Tomak wrote:

What am I missing?


Transients.

When the wastegate is shut and the turbine is accelerating, and close to target boost, TIP (aka EMAP), will be higher, than steady state.
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Roberto Arano



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PostPosted: Wed Jun 06, 2012 5:35 pm    Post subject: Reply with quote

Transients, like giskard said. And also changes in elevation create higher EMAP to maintain the same target boost (Absolute Pressure not load%)

And if the ECU does it in the background, it's LESS complicated to calibrate the VE table, because it's "flatter" (cells more similiar to each other). Autronic offers the option.
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Tomak



Joined: 20 Apr 2008
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PostPosted: Wed Jun 06, 2012 5:46 pm    Post subject: Reply with quote

Transients as in quick "pump shot",
or are you calling a car coming onto target boost a "Transient"?
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Tomak



Joined: 20 Apr 2008
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PostPosted: Wed Jun 06, 2012 5:48 pm    Post subject: Reply with quote

Roberto Arano wrote:
Transients, like giskard said. And also changes in elevation create higher EMAP to maintain the same target boost (Absolute Pressure not load%)

And if the ECU does it in the background, it's LESS complicated to calibrate the VE table, because it's "flatter" (cells more similiar to each other). Autronic offers the option.



And how can this be done in the "background" without a large order of fudge factor?

Every particular cam timing would affect how the engine responds to the pressure differential, so this "map/emap" mulitpler would be different for each particular combo.

Good god, boggles my mind how complicated this can get, for seemingly small results.
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Roberto Arano



Joined: 22 Nov 2005
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PostPosted: Wed Jun 06, 2012 9:37 pm    Post subject: Reply with quote

I don't know how else to explain it. You are correctthe columns (rpm) sites are still going to be different as I think I mentioned earlier that is the effect of the cam(and other rpm dependent VE factors),really. The EMAP factor isn't going to account for that.

It's not more complicated it's less complicated (for the tuner), just like speed density is simpler and more accurate than ALpha-N this is just one more step in a more comprehensive direction.

I think if I could explain it better you would see what I mean....maybe think about how when tuning Speed density the tuner doesn't have to do any math to use the MAP value, it's all done in the software.

hmm maybe I just can't express it....you'll probably figure it out before I find a way to explain it.
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StantonWarrior



Joined: 10 Dec 2010
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Location: UK

PostPosted: Thu Jun 07, 2012 5:41 am    Post subject: Reply with quote

Ive never used this kind of function on any ecu before; can you explain what you have to input to make it engine specific?

As Tomak says, there are MANY combinations of cam angle, lift, etc etc etc that will effect the delta pressure over the cylinder head, and unless the TIP is a real measured value, it is going to be nigh on impossible to quantify a usable theoretical representation of this.

Call me a cynic, but it sounds like more of a selling point than a purposeful functional feature.
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giskard



Joined: 24 Oct 2005
Posts: 251

PostPosted: Thu Jun 07, 2012 7:09 am    Post subject: Reply with quote

Roberto Arano wrote:
Autronic offers the option.


Do you set the formula of MAP and EMAP, or does it have a set formula? Do you know what the formula is?

Does it have a failsafe mode that detects loss of EMAP signal?
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baldur



Joined: 12 Oct 2007
Posts: 430

PostPosted: Thu Jun 07, 2012 7:45 am    Post subject: Reply with quote

Even just logging EMAP on one of my own machines I've had the 4mm brakeline that connected the sensor clog up twice with carbon and lead deposits after not many hours of running. I think any ECU offering this as a part of the control strategy should have the option of running redundant extra sensors.
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giskard



Joined: 24 Oct 2005
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PostPosted: Thu Jun 07, 2012 8:41 am    Post subject: Reply with quote

Tomak wrote:
Every particular cam timing would affect how the engine responds to the pressure differential, so this "map/emap" mulitpler would be different for each particular combo.
True, but if you map the cam timing to the main fuel table (e.g. MAPxRPM or MAP/EMAPxRPM), then there is a fixed cam timing for a given table entry. This ignores transient in cam timing, but in my experience cam timing settles much more quickly than boost. (thus my comment on transients wrt turbine backpressure aka EMAP)
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